Engineered For Your Success

FW400 Decanter

  • Increased bowl speed & super-deep pond for improved solid-liquid separation
  • Modular design: flexible application for high solids content
  • Low-maintenance design with improved housing seal and folding belt guard

Engineered to Win: The FW400 Decanter

The FW400 Decanter Centrifuge is a versatile separation solution designed to meet the diverse requirements of modern industries. From municipal wastewater treatment and pharmaceutical industry to industrial processing and juice manufacturing, it delivers efficient solid-liquid separation with maximum reliability and performance.

Built on Flottweg’s decades of separation expertise, the FW400 combines innovative technology, flexible process adaptation, and ease of operation. Its robust design enables economical operation, high product quality, and consistent results across a wide range of applications. Whether the focus is on product recovery, clarification, or dewatering, it provides an efficient and sustainable solution for today's separation challenges.

Performance Boost

  • More separation performance and throughput for maximum productivity thanks to high rotational speed and torque.
  • Proven technology, further optimized with a flow-optimized and precisely adjustable impeller.
  • High power density with reduced energy consumption thanks to the energy-efficient deep pond design.

Flex Concept

  • Modular design enables customization and a wide range of options
  • Additional taper angle enhances versatility and operational reliability
  • Upgradeability and flexibility thanks to modular design and a wide range of options

Human-Centered Design

  • Improved housing seal protects against environmental influences and reduces downtime
  • Foldable belt guard allows for easy access for maintenance and repair
  • Low-noise design improves working conditions and promotes ergonomic operation

Typical fields of application for the FW400

Dewatering Sewage Sludge

Dewatering digested sludge reduces sludge volume and supports efficient treatment. Learn more about the dewatering and sludge treatment process.

Pharma

The FW400 Decanter efficiently separates biomass from valuable products, ensuring high yields and consistent product quality in pharmaceutical processes. Learn more about pharmaceutical applications.

Industry, Minerals and Oil

With reliable solid-liquid separation, the FW400 Decanter supports efficient processing of industrial waste, minerals, and oil residues. Learn more about industrial applications.

Juice

The FW400 Decanter efficiently clarifies fruit and vegetable juices, helping to maximize product yield and ensure consistent product quality. Learn more about juice processing.

Extraction of Fats, Oils and Biofuels

In the oil and fat recovery process, the base materials contain solids, water and oil. Using the FW400 they can be simply separated from each other.

Starch Production

The FW400 is also used in the food industry for the production of wheat starch.

Technical Data

Dimensions [mm/ft]

3650x1200x1100​ / 11,97×3,94×3,61

Weight [kg/lb]

2900 – 3100 / 6,393 – 6,834

Customize Separation Performance to Fit Your Needs

 

The flow-optimized, adjustable impeller enables precise adjustment of the liquid discharge and optimal adaptation of the separation conditions to different process requirements. The FW400 variant is based on a proven system and features a robust, durable, field-tested impeller design.

Following the principle “business as usual—tried and true, but improved,” the solution has been specifically optimized for the FW400.

A particular advantage of the FW400 is its upgradeability. If needed, the FW400 impeller variant can be equipped with automatic adjustment, a hygienic design, and an innovative rinsing concept. This provides investment security and the flexibility to efficiently meet future requirements.

Features of the FW400

Flottweg Decanter Scroll

The decanter scroll transports separated solids toward the conical end. Its differential speed controls residence time and dry solids, while different designs enable flexible process adaptation.

Differential Speed

The differential speed controls solids retention and compaction and can be adjusted for optimal separation.

Pond Depth

The pond depth determines liquid retention time and the length of the clarification and drying zones.

Lubrication

Flottweg offers suitable lubricants to ensure a long service life for the FW400. Endrive gear oil protects against wear and saves energy. Sympact roller bearing grease protects friction points and bearings.

Recuvane®

The Recuvane® system cuts energy consumption by 10–20% by recovering energy from the liquid discharge to support the main drive. The robust, flexible system accommodates multiple pond depths and quickly pays for itself.

Optimized Hygiene Concept

The FW400’s hygiene and cleaning concept ensures particularly efficient and reliable cleaning of the machine. Innovative rinse positions, a newly developed rinse concept, and optimized rinse nozzles ensure thorough cleaning of all relevant machine areas. The deposit-free design prevents product residue and reduces cleaning and downtime.

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