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Flottweg
Sorticanter®

The recycling decanter from Flottweg

Innovative centrifuge technology for plastics recycling

Businesses with an increasing focus on environmental protection and recycling demand new, innovative solutions. This prompted Flottweg to develop the Sorticanter® for the processing of plastics.

Naturally occurring raw materials such as plants, coal, natural gas and crude oil are the basic materials for the production of plastics. These raw materials cannot be recovered through processing in chemical steps. The recycling of plastics is therefore an issue for every environmentally conscious person. The Sorticanter® makes it possible to make a contribution to environmental protection in accordance with the principles of ecology and economy.

The centrifugal force generated enables the Sorticanter® to separate different types of plastic from each other. This enables operators to achieve the highest possible purity of plastics. Collecting and recycling plastics also reduces disposal costs and mountains of waste.

Flottweg Sorticanter® has been processing a wide variety of plastics since 1995. The Sorticanter® has impressing performance and exceptional quality and durability. 

Application area: plastics processing

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Plastics recycling

In plastics recycling, the purity of the material to be processed plays a central role. The separation is carried out quickly and efficiently by means of a centrifuge.

How does the Sorticanter® function?

When processing plastics (waste, plastic fibers and light packaging), it is important that the individual plastics are of a single material type. Many plastics differ in their density. For this reason, the so-called swim-sink separation process has proven to be efficient. In this separation process, a separation liquid is used (usually water), whereby the specific weight of the liquid lies between the weight of the two types of plastic to be separated.
In a container, the "heavy" plastic with the higher density sinks to the bottom, while the lighter plastic with the lower density floats on the liquid.

 

The same principle is also used in a centrifuge. In the container, separation is by gravity (1 g), while in a centrifuge the plastics are separated by centrifugal force (a multiple of the earth’s gravity). Sorting in a centrifuge is therefore much faster and the sorted plastic phases are much drier. The "heavy" plastic phase is centrifuged onto the bowl wall and from there conveyed by the decanter scroll to the discharge (heavy phase). The "light" plastic collects on the liquid. The liquid flows off along the scroll and takes the light plastic particles with it. A special scroll design ensures that even the light phase is conveyed in the direction of the solids discharge (light phase) and dehumidified. The liquid runs off under pressure via an impeller.

The Sorticanter uses centrifugal force to separate plastics of different densities. The function is similar to that of a decanter centrifuge. The heavier plastic phase is thrown outwards because of its higher density and collects on the bowl. The lighter Cross-section of a Sorticanter® for the processing of plastics.

Product features

Efficiency

Due to the high g-forces in the Sorticanter® and the unique scroll design, the discharged plastic particles are considerably drier than with other processes. The plastics can therefore be separated more efficiently and more homogeneously. This increases the product quality and thus also the value of the end product. In addition, the Sorticanter® can separate particles with a diameter of less than 1 mm as well as mixtures of fabric fibers that are unsuitable for static separation. Compared to other processes, it ensures a higher degree of selectivity. 

  • Better product quality and thus higher value of the end product
  • Separation of mixtures of substances which cannot be separated by static separation (fibers)
  • Separation of particles that are smaller than 1 mm

Cost saving

Thanks to the high selectivity and dehumidification of the plastics, a subsequent dewatering is not required. This reduces the necessary expenditure.  Since the Sorticanter® requires a minimal amount of personnel, operating costs can be saved. The low consumption of fresh water and thermal energy also has a positive effect on operating costs. Since the plastics are already mechanically dewatered, this saves costs in thermal dehumidification.

  • Additional post-dewatering (centrifuge) is not required
  • Low fresh water consumption
  • Minimum personnel expenditure and thus cost savings for the operator
  • Low thermal energy consumption

Process reliability

Flottweg Sorticanter® are usually 8000 hours per year in operation. This and Flottweg's many years of experience guarantee high process reliability and machine availability. In addition, our Sorticanter® is developed and manufactured exclusively in Germany. This means that we can maintain the high quality of our machines and components and ensure a long service life. For example, by adding a separating liquid, dust is washed off the surface of the plastics. Air bubbles and surface effects have no influence on the separation, which in turn ensures a high availability.

  • Usually 8000 hours operating time per year
  • High availability
  • Quality Made in Germany and high engineering expertise
  • Air bubbles and other disturbing effects do not have an influence on separation

Operation

The high-quality materials of our Sorticanter® reduce the expenditure for servicing and maintenance measures. The machine is easy to control and maintain; worn parts are easy to replace. This reduces the workload on the operating personnel. The operating parameters can be clearly controlled via a user interface. As the Sorticanter® - like other decanter centrifuges - forms a closed system, the operating personnel's exposure to unpleasant odors is minimal.

  • Minimum personnel deployment
  • Low maintenance requirement
  • Low odor nuisance due to closed system

More about the Sorticanter®

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Sorticanter® Brochure

You can find all details about Flottweg Sorticanter® in our product brochure.

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Rental machine service

Would you like to assure yourself of the performance of our machines?  Use our rental machine service.

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Our after-sales service

From maintenance to spare parts to repairs - our service is competent, honest and fast.

K4D

Dimensions [mm/ft]*

3400x130x1100 / 11,15x4,1x3,67

Weight [kg/lb]*

3050 / 6710

K6E

* The values are approximate and may differ from the actual values.

Dimensions [mm/ft]*

5100x1800x1300 / 16,79x5,81x4,13

Weight [kg/lb]*

9750 / 21450

Features for process optimization

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Decanter scroll

The scroll is the conveying tool in the decanter or Tricanter®. It rotates at a differential speed (in relation to the bowl) and conveys the settled solids in the direction of the solids discharge. Many years of experience and the innovative spirit of our engineers have made possible the special Sorticanter® scroll design.

About the decanter scroll
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Decanter bowl

The medium reaches the maximum speed in the decanter bowl, which causes the solids to settle on the inner wall of the bowl. The decanter bowl of the Sorticanter® is specially designed for plastics recycling. For example, it has a bell insert to transport the light phase out of the liquid.

More information about the decanter bowl
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Simp Drive®

The Simp Drive® drive regulates the differential speed between the decanter bowl and scroll as a function of the prevailing scroll torque. The high bowl speed and the precisely regulated differential speed ensure a high throughput rate. 

Here you can find more information about Simp Drive®
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