- 2,000 m² Innovation Center for Customized Separation Technology
- Process solutions with comprehensive testing prior to investment
- Comprehensive development & optimization, including scale-up and hygiene concepts
Flottweg Process Center
Custom process development & pilot-scale testing – from the lab to industrial-scale solutionsAt the Flottweg Process Center, you can develop your application in a practical setting, under realistic conditions, and before investing in a plant. Together with our specialists, we map out complete process flows, assess technical feasibility, and optimize every single step from the initial laboratory test to the pilot scale. Across approximately 2,000 square meters, state-of-the-art laboratory and testing facilities, as well as flexible setups, are at your disposal to specifically test and further develop customer-specific solutions.
Thanks to the close integration of the laboratory and pilot plant, you quickly receive well-founded and reliable results regarding the feasibility, design, and efficiency of your separation processes. This is how we lay the foundation for sound investment decisions, more efficient processes, and sustainable economic success.
Optimize your processes – minimize risks
An overview of our services
Feasibility and Scale-up Tests
From the laboratory to the pilot scale, we test the feasibility of your application under realistic conditions. You’ll receive well-founded results that serve as the basis for reliable transfer to industrial processes.
Process and Recipe Development
Together, we develop and optimize your processes. This results in a solution that is precisely tailored to your needs and enables the optimal design of your machines and systems.
Process Optimization
We analyze your processes to optimize them in terms of efficiency and performance.
Flexible Test Setups
Custom test setups enable tailored solutions for a wide variety of applications. Existing systems are flexibly combined and supplemented with additional equipment as needed.
Expert Insights
Stefan Bichlmeier: “Customers can validate their processes under real-life conditions and make investment decisions based on reliable data.”
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Dr. Mathias Aschenbrenner: “The customer has always been the focus of the planning. The optimized flow of personnel and goods not only allows the customer testing to take place much more efficiently, but also enhances the preparation and follow-up processes.”
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Stefan Bichlmeier: “The customer was always at the center of our considerations during the planning phase. On the one hand, we want to process the diverse products and applications in the best possible way in order to optimally serve the needs of our customers.”
Read the full interview here
From concept to solution
- Inquiry and Goal Definition: Your inquiry is received by the sales department, and we work together to define the specifics. During this process, we define the goal, product, scope, and appropriate level of testing.
- Laboratory and Analysis: Initial analyses and feasibility tests are conducted in the laboratory using small quantities. This allows for early conclusions to be drawn regarding material properties and process potential.
- Pilot Plant and Pilot Test: In the next step, processes are tested in the pilot plant under conditions that closely resemble real-world conditions. Here, various machines, process variations, and configurations can be tested.
- Analysis and Recommendations: Based on the test results, you will receive reliable recommendations regarding process performance, efficiency, and optimal design.